Description:
SR. MATERIALS ENGINEER (STARSHIELD)
Starshield leverages SpaceX’s Starlink technology and launch capability to support national security efforts. While Starlink is designed for consumer and commercial use, Starshield is designed for government use, with an initial focus on earth observation, communications, and hosted payloads. As a Senior Materials Engineer, you will own solving complex materials challenges of our current and next generation satellite designs in a rapidly innovating environment. You will regularly interface with engineering and production teams, as well as have hands-on responsibilities with flight hardware.
Responsibilities
- Champion materials-related initiatives for Starshield satellites from conceptualization through development, qualification, implementation, and production stabilization; work closely with partner teams on rolling out optimized solutions
- Responsible for the development, test and performance evaluation of metals, polymers, coatings, and joining/forming techniques used across the current and next generation Starshield satellite designs
- Develop, qualify and implement coatings for thermal control or optical applications
- Conduct and direct hands-on laboratory testing and rigorous failure analysis of flight hardware and raw stock materials
- Lead root cause failure investigations, acting as the subject matter expert (SME) for metallic and polymer failure mechanisms through hands-on laboratory testing of flight hardware and raw materials, always driving to first principles
- Perform prototype process trials, materials analysis, and property characterization
- Establish an efficient product lifecycle starting in the supply chain all the way through final integration that balances cost, complexity, and quality; work closely with partner teams to design and realize an efficient in-house production line
- Work with external vendors to establish process control of existing designs and identify new opportunities for product development and improvement
Basic Qualifications
- Bachelor’s degree in Material Science, Materials Engineering, Chemical Engineering, or other related engineering discipline
- 5+ years of professional experience with polymers, coatings, joining technologies (bonding, welding, brazing, soldering)